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Right after forming, our hot end system performs a complete dimensional head and bottom end inspection of every product, providing immediate feedback to both the machine and the operator.
By performing a comprehensive dimensional head and bottom measurements early on, defective products are removed from the production process early, reducing the need for further forming or labor-intensive manual inspections.
While the Hot End Dimensional Control Station is a more basic quality control solution, it operates using the same high-performance, high accuracy VialChecker Software that powers our most advanced systems.
Our system can also perform bottom end inspections on each product after bottom forming, expanding hot end inspection to also include the following features
Benefits of integrating bottom end inspeciton on the hot end include easy integration, direct operator feedback, optimized inspection capabilities of your machine, and cost savings by removing out-of-tolerance product early on in the manufacturing process
The Hot End Dimensional Control Station can be seamlessly integrated into the existing vertical production machines and is typically applied right after head or bottom forming. By utilising the rotation provided by the chucks, no additional moving parts are required in the system.
The retrofit approach allows for flexible adaptation to trigger signals and ejection actuators.
The electronics can be housed in a small cabinet or integrated into the HMI monitor to accommodate tighter space constraints. It fully integrates with other Isotronic products and provides production performance data to Isotronic Central.
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