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HOT end Dimensional Control Station

Right after forming, our hot end system performs a complete dimensional head measurement of every product, providing immediate feedback to both the machine and the operator

measure early, measure often

By performing a comprehensive dimensional head measurement early on, defective products are removed from the production process early, reducing the need for further forming or labor-intensive manual inspections.

While the Hot End Dimensional Control Station is a more basic quality control solution, it operates using the same high-performance, high accuracy VialChecker Software that powers our most advanced systems.

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Hot end Dimensional control Station Features

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Direct Operator Feedback
Changes in the forming process are immediately visible to the operator, allowing for quick reaction times to misconfigurations and fine tuning and as a machine training aid
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Stabilize Production Process
Removing out-of-tolerance products at the beginning of the forming process reduces mechanical or handling complications and eliminates the need for manual inspection
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Designed For Retrofit
The system can be easily integrated into both new and existing machines
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Easy Setup on Product Change
The system uses the mechanical handling of the existing machine, therefore is not a bottleneck in the quality control process
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Adherence to Industry Standards
Dimensional checks conform to DIN and ISO industry standards, with production quality reports available through Isotronic Central
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Ecosystem Interconnectivity
Benefit from real-time production status and data analytics interconnected with Isotronic Central. Unplanned downtimes are immediately detected, enabling quick identification of production issues
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Affordable
With flexible pricing, the Hot End Dimensional Control Station is an ideal starting point for automatic quality control inspection and offers a fast return on investment.
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Ensure That Products Are in Spec
Products are ensured to be within specification, making them ready for further handling or shipping
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Integration

The Hot End Dimensional Control Station can be seamlessly integrated into the existing vertical production machines and is typically applied right after head forming. By utilising the rotation provided by the chucks, no additional moving parts are required in the system.

The retrofit approach allows for flexible adaptation to trigger signals and ejection actuators.

The electronics can be housed in a small cabinet or integrated into the HMI monitor to accommodate tighter space constraints. It fully integrates with other Isotronic products and provides production performance data to Isotronic Central.

STEPS TO GET STARTED

Are you interested in seeing whether our products and services are a good fit in your production facility?

Here's how easy it is to get started.

PRODUCTS ANALYZED WITH OUR GLASS QUALITY CONTROL SOLUTION